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How to Remove Rust from Tools Plus Repairing and Preventing Rust

10.18.16

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How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

Today for our Chemist Solutions Series is a tutorial for how to remove rust from tools PLUS steps for repairing and preventing further rust.

This is a unique spin on some homemade options we use that really preserves and brings your tools back to life. All with one kit, you can prepare all your garden tools, regular tools, or anything else made of steel for winter.

How to Remove Rust from Tools Plus Repairing and Preventing Rust

How To Remove Rust From Tools Plus Preventing And Repairing Damage

Believe it or not, this affordable little kit is made for gun metal, but it has proven to be just as effective for household tools, even outdoor knives. This how to remove rust from tools tutorial is great for anything made of steel.

Since this is part of our chemist solutions series, we talk a little about the chemistry behind this process along with a tutorial so you can easily do this at home. Before we start in on that, I know we will have some readers wonder about my homemade rust removal.

There are numerous rust removal processes out there. In fact, our eBook has a has a great home rust removal recipe in it. I have used this particular one for years, and it is great for removing basic rust on your tools. Plus, it is so easy. More details on that will be in the book though.

The method in this post is exceptionally effective on those tools that are pitted, scarred, and corroded in addition to rusted. Using this kit not only cleans the tool and removes rust, but it repairs and coats the metal to make it almost as good as new.

Stay tuned after the tutorial for a little science behind this process and some FAQs.

What You Need For the Complete Process:

  • Liquid Metal Blue Kit (This is the one we always purchase)

If Using This For Multiple Projects Overtime You May Need Additional:

  • Fine Steel Wool
  • 260 or 320 grit sand paper
  • Gloves
  • Soft Cloth
  • Sponges

If You Already Removed Rust and Want to Re coat the Metal You Can Purchase the Perma Blue Separate:

  • Just the Perma Blue

How To Remove Rust From Tools:

Before you read through this tutorial, I want to mention that this kit contains everything you need. It has the wool, sponges, cloth, etc. If you use this for multiple projects overtime like we do, you can purchase additional items if needed. I have them listed just in case you want to reference it again.

ALSO, if you have removed the rust and cleaned your tool already you can actually skip to step three below and just use the perma blue. This will darken and re coat the metal, preserving it for you. If you are starting with rusted tools in bad shape, purchasing the kit should be all you need.

STEP ONE: Clean the Metal

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

This kit does come with instructions, but these are the layman’s terms for it. First, you will want to prepare the metal by cleaning it really good with the cleaner-degreaser bottle.  If you really want to complete repair a tool like sheers, you can also take them apart. Wash the metal well, then rinse completely with water.

We do this step over a bucket or jar so all the leftover cleaner will go into the jar and you can dip the sponge in again to keep using it.

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

STEP TWO: Rust Removal

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

Now, with the steel wool and one of the round applications, apply this rust remover on the metal and scrub really hard. This is probably the longest process of this kit. You want to make sure to really scrub deep, especially if your tool has pitting or corrosion. You can apply more of this rust remover during this process and scrub with the wool until the rust is removed.

You can also use the fine sand paper for dip pitted areas to remove more rusting.

After you get the rusty gunk off, rinse well with cold water.

How to Remove Rust from Metal Plus Repairing and Preventing Rust with one simple kit

Step Three: Perma Blue Application

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

Now it’s time to apply the Perma Blue. This is what is going to re coat the tools with a protective layer and prevent further rust.

You will need to work fast on this process and make sure to not leave this on the tool for longer than 60 seconds.

Apply the liquid blue with the applicator, making sure to coat all of the tool that was clean and scrubbed. Let it sit for 30-seconds, rinse under cold water while scrubbing with the fine steel wool. You don’t need to scrub hard, just rub it around and into the tool. Once that is rinsed you can check out how well it is coated. Obviously, if you use this for actual gun metal, you need to reapply this step to make sure it is nice and dark.

For tools, we usually just need this one application of liquid blue to get a nice finish.

Step Four (Last Step): Rub Oil, Let It Sit Overnight

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

The oil pads are included in the kit, but you can also use a rem oil or mineral oil for this step.

This is an IMPORTANT step to remove any lasting moisture and will help the blue work and set properly without having oxidation effects.

With a cloth, rub the oil all over the tool where the blue was applied. Make sure it is a nice thick coat. Let this sit overnight and the next day your tool will be good!

How to Remove Rust from Tools Plus Repairing and Preventing Rust with one simple kit

CHEMIST TIPS on How To Remove Rust From Tools:

untitledAs a chemist, I always like to check out the chemicals behind products to see why they work. I inspected the MSDS on these products to see what chemicals were included for each product.

The step one cleaner contains a mixture of surfactant (like dish soap), borax, acids, and isopropyl alcohol (rubbing alcohol). I can see how this cleans tools and metal so well, making sure to get off any grim or grease. The step two rust remover is a mixture of stronger acids that work together to really scrub off any rust that is on the tool.  Acids are the ultimate rust removers.

Step three, the liquid blue, is the important step in this process. It contains selenious acid which is the key to re coating and darkening the metal. It also contains culpric sulfate which enhances the blueing effect, further protecting the metal. This step not only colors the tool, but is the ultimate protector.

Using the oil in the last step is important to keep out moisture and air which allows the blue to keep working overnight.

FAQS

Are all steps necessary?

To do this correctly, all steps are important. We mentioned at the top that you may just want to use the liquid blue. If you cleaned and removed the rust via another method, you can always purchase the perma blue on it’s own and coat the tools with that. Make sure to use the oil too.

Do you have another chemist method to remove rust?

Yes! We have a great DIY rust remover in the eBook which is a no scrub method I use all the time. HOWEVER, this is the best method for tools in very bad shape that have pitting and damage.

Is this dangerous to use?

No, just make sure to use gloves.

This seems like a lot of work, is it?

It was very easy and took about 15 minutes total for the entire process (minus letting it sit overnight). The only part that can take longer is scrubbing off the metal. That will depend on how bad the tool is.

Do I have to buy this kit online?

We usually buy it online here because it is always available. Other places you can find it are gun stores or outdoor places like Academy. Online is usually cheapest.

How many tools will this work on?

We have used one kit for many tools. It obviously depends on the size, but the actual bottles last for a long time. We have to purchase additional steel wool and sponges since we keep using it for so long.

How long will this keep?

If stored properly, it will keep for a long time. We try to do a bunch of tools at once, but if you don’t have many, just store the rest of the bottles in a cool dry place.

Will this work on everything?

It will work on any type of steel which most tools are made of. It does not work on aluminum or anything with a coating. This is best for tools that are in very bad shape, corroded, and rusted past the typical varnish they may have.  Anything you have that is made of steel will work with this.

What if I mess up?

It is almost impossible to mess up. Since we are using this for tools instead of a gun stock, it is easier to use. Just follow my easy steps and your tool will be good to go!

Now you can clean up and repair all your tools for winter, so next spring everything will be good to go!

If you have any other questions contact me at alexis@chemistrycachet.com


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Alexis

Alexis is an investigative chemist sharing her expertise in cleaning, skincare, gardening, and home hacks. She personally tests out products like the best skincare products or home products then shares not only the science behind how it works, but also her personal results. She is the mom of two living in Texas with her husband. Find her on Instagram for fantastic videos, tips, and behind the scenes.

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Filed Under: Chemist Solutions, Cleaner Tagged With: chemistry hacks, diy rust remover, rust prevention, rust removal, tool repair

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Comments

  1. Emily S says

    October 18, 2016 at 5:04 pm

    This is so awesome! We have so many tools in bad shape! I’m going to buy that kit ASAP!

    Reply
    • Alexis says

      October 18, 2016 at 5:06 pm

      We’ve repaired all our tools with this! So helpful. One of my favorite chemistry tips 🙂

      Reply
  2. sheryl wells says

    October 18, 2016 at 6:31 pm

    Awesome info! Love mom

    Reply
    • Alexis says

      October 18, 2016 at 8:19 pm

      Thank you! It was a fun project 🙂

      Reply
  3. Ellen says

    October 18, 2016 at 8:28 pm

    Definitely sharing this information with my husband! He has a lot of tools with rust!

    Reply
    • Alexis says

      October 19, 2016 at 6:00 am

      I hope he finds it useful!!

      Reply
  4. joannerambling says

    October 18, 2016 at 8:32 pm

    Now this is indeed was interesting, and if more people took the time to learn how to remove rust there would be less wastage, well that is just my thought

    Reply
    • Alexis says

      October 19, 2016 at 6:00 am

      I agree! I hate wasting things, it’s so nice to just repair them 🙂

      Reply
  5. Pamela @ Sequins & Sea Breezes says

    October 19, 2016 at 6:21 am

    Wow this is great! I never knew you could actually remove rust from metal so good to know! <3, Pamela Sequins & Sea Breezes

    Reply
    • Alexis says

      October 19, 2016 at 7:21 am

      It is such a good tip to know for reversing the chemical process! I always leave my tools outside on accident…so this has helped so much 🙂

      Reply
  6. Emily @ Martinis & Bikinis says

    October 19, 2016 at 10:33 pm

    This is awesome! My main problem with rust is accidentally leaving a can or something in my sink or shower that stains rust on the surface…which of these is best for that type of rust removal without heavy scrubbing to ruin the sink or tile?

    Reply
    • Alexis says

      October 20, 2016 at 5:54 am

      I do that too! I have a few different methods I use for rust removal, a few will be in my book. For tiles or sinks, you can try a baking soda and peroxide paste and allow to sit on there for awhile. Then scrub up! It does depend on what type of material you are using. You can shoot me an email if you want and I have a bunch of ideas 🙂

      Reply
  7. Lisa @ Fun Money Mom says

    October 25, 2016 at 4:07 pm

    Wow…the before/after pictures are amazing. I didn’t even realize you could remove rust that way. What a great tip and I’m so glad you shared it with us at Share The Wealth Sunday!

    Reply
    • Alexis says

      October 25, 2016 at 5:42 pm

      It is amazing how well it works! And the tools last for so much longer once they are protected too!

      Reply
  8. gary cates says

    November 16, 2017 at 11:24 am

    love all thesehome tips keep them comming

    Reply
    • Alexis says

      November 16, 2017 at 2:50 pm

      Thanks Gary!

      Reply
  9. sandy says

    August 20, 2020 at 4:33 pm

    SOMETHING TO MAKE STAINLESS STEEL SHINE…..

    8-20-20

    Reply
    • Alexis says

      August 23, 2020 at 10:54 am

      Rubbing alcohol is good for stainless and will keep it shiny

      Reply

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